Computer-aided engineering (often referred to as
CAE) is the use of information technology for supporting engineers in tasks such as analysis, simulation, design, manufacture, planning, diagnosis and repair. Software tools that have been developed for providing support to these activities are considered CAE tools. CAE tools are being used, for example, to analyze the robustness and performance of components and assemblies. It encompasses simulation, validation and optimization of products and manufacturing tools. In the future, CAE systems will be major providers of information to help support design teams in decision making.
In regards to information networks, CAE systems are individually considered a single node on a total information network and each node may interact with other nodes on the network.
CAE systems can provide support to businesses. This is achieved by the use of reference architectures and their ability to place information views on the business process. Reference architecture is the basis from which information model, especially product and manufacturing models.
The term CAE has also been used by some in the past to describe the use of computer technology within engineering in a broader sense than just engineering analysis. It was in this context that the term was coined by Dr. Jason Lemon, founder of
SDRC in the late 70's. This definition is however better known today by the terms
CAx and
PLM.
CAE areas covered include:
- Stress analysis on components and assemblies using FEA (Finite Element Analysis);
- Thermal and fluid flow analysis Computational fluid dynamics (CFD);
- Kinematics;
- Mechanical event simulation (MES).
- Analysis tools for process simulation for operations such as casting, molding, and die press forming.
- Optimization of the product or process.
In general, there are three phases in any computer-aided engineering task:
- Pre-processing – defining the model and environmental factors to be applied to it. (typically a finite element model, but facet, voxel and thin sheet methods are also used)
- Analysis solver (usually performed on high powered computers)
- Post-processing of results (using visualization tools)
This cycle is iterated, often many times, either manually or with the use of commercial optimization software.
CAE in the automotive industry
CAE tools are very widely used in the automotive industry. In fact, their use has enabled the automakers to reduce product development cost and time while improving safety, comfort, and durability of the vehicles they produce. The predictive capability of CAE tools has progressed to the point where much of the design verification is now done using computer simulations rather than physical prototype testing.
Software such as LSTC’s LSDYNA and ESI’s
PAM-CRASH are used for Automotive crashworthiness and Occupant safety. Other tools like Altair
HyperWorks, MSC’s
Patran and ADAMS software, and UGS’s Scenario and
Nastran packages are used in a variety of structural and dynamic analysis tasks.
See also
References
- B. Raphael and I.F.C. Smith (2003). Fundamentals of computer aided engineering. John Wiley. ISBN 978-0-471-48715-9.
SDRC (Structural Dynamics Research Corporation) was a leading company specializing in MCAE (Mechanical Computer Aided Engineering) and PLM (Product Lifecycle Management) software.
History
SDRC was formed by engineers, lead by then associate professor Dr. Jason R.
..... Click the link for more information. CAx is a summary term for various kinds of Computer Aided technologies.
CAx is a broad term describing the use of computer technology to aid in the design, analysis and manufacture of products.
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Product lifecycle management (PLM) is the process of managing the entire lifecycle of a product from its conception, through design and manufacture, to service and disposal.[1] It is one of the four cornerstones of a corporation's information technology structure.
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Finite element analysis (FEA) is a computer simulation technique used in engineering analysis. It uses a numerical technique called the finite element method (FEM). There are many finite element software packages, both free and proprietary.
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Computational fluid dynamics (CFD) is one of the branches of fluid mechanics that uses numerical methods and algorithms to solve and analyze problems that involve fluid flows.
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Kinematics (Greek κινειν,kinein, to move) is a branch of mechanics which describes the motion of objects without the consideration of the masses or forces that bring about the motion.
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Computer-aided engineering (often referred to as CAE) is the use of information technology for supporting engineers in tasks such as analysis, simulation, design, manufacture, planning, diagnosis and repair.
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NASTRAN is a finite element analysis (FEA) program that was originally developed for NASA in the late 1960s by The MacNeal-Schwendler Corporation (MSC). Presently, NASTRAN source code is integrated in a number of different software packages, which are distributed by a range of
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Computer-aided design (CAD) is use of a wide range of computerbased tools that assist engineers, architects and other design professions in their design activities. It is the main geometry authoring tool within the Product Lifecycle Management process and involves both
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Typical areas of concern: - High Speed Machining, including streamlining of tool paths
- Multi-function Machining
- 5 Axis Machining
- Ease of Use
Machining process
..... Click the link for more information. surfaces are one way of representing objects. The other ways are wireframe (lines and curves) and solids. Point clouds are also sometimes used as temporary ways to represent an object, with the goal of using the points to create one or more of the three permanent representations.
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Finite element analysis (FEA) is a computer simulation technique used in engineering analysis. It uses a numerical technique called the finite element method (FEM). There are many finite element software packages, both free and proprietary.
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Multidisciplinary design optimization (MDO) is a field of engineering that uses optimization methods to solve design problems incorporating a number of disciplines. It is also known as multidisciplinary optimization and multidisciplinary system design optimization (MSDO).
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In machining, 2.5D refers to a surface which is a projection of a plane into 3rd dimension - although the object is 3-dimensional, there are no overhanging elements possible.
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Computer-aided design (CAD) is use of a wide range of computerbased tools that assist engineers, architects and other design professions in their design activities. It is the main geometry authoring tool within the Product Lifecycle Management process and involves both
..... Click the link for more information.
Typical areas of concern: - High Speed Machining, including streamlining of tool paths
- Multi-function Machining
- 5 Axis Machining
- Ease of Use
Machining process
..... Click the link for more information. CNC stands for computer numerical control, and refers specifically to a computer "controller" that reads G-code instructions and drives a machine tool, a powered mechanical device typically used to fabricate components by the selective removal of material.
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G-code is a common name for the programming language that controls NC and CNC machine tools. Developed by the Electronic Industries Alliance in the early 1960s, a final revision was approved in February 1980 as RS274D.
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Numerical control or numerically controlled (NC) machine tools are machines that are automatically operated by commands that are received by their processing units.
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Stewart platform, also known as a hexapod positioner, is a kind of parallel manipulator using an octahedral assembly of struts. A Stewart platform has six degrees of freedom (x, y, z, pitch, roll, & yaw).
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Casting is a manufacturing process by which a liquid material such as a suspension of minerals as used in ceramics or molten metal or plastic is introduced into a mould, allowed to solidify within the mould, and then ejected or broken out to make a fabricated part.
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CNC stands for computer numerical control, and refers specifically to a computer "controller" that reads G-code instructions and drives a machine tool, a powered mechanical device typically used to fabricate components by the selective removal of material.
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A cutting tool, in the context of metalworking is any tool that is used to remove metal from the workpiece by means of shear deformation. In order to last, cutting tools must be made of a material harder than the material which is to be cut, and they must be able to withstand the
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For drilling in the earth, see .
- :For a definition of drilling see drilling ; for other uses of drilling see data drilling or seed drilling
Drilling..... Click the link for more information. Fabrication, when used as an industrial term, applies to the building of machines, structures, or process equipment for the chemical or fertilizer sector, by cutting, shaping and assembling components made from raw materials.
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Metalworking finishing is the activity of making things out of metal in a skillful manner.
Process
Metal Working finishing is when useful and decorative objects are fashioned of various metals, including copper, iron, silver, bronze, lead, gold, and brass.
..... Click the link for more information. A grinding machine is a machine tool used for producing very fine finishes or making very light cuts, using an abrasive wheel as the cutting device. This wheel can be made up of various sizes and types of stones, diamonds or of inorganic materials.
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Jewellery (also spelled jewelry, see spelling differences) is a personal ornament, such as a necklace, ring, or bracelet, made from jewels, precious metals or other substance.
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