Filler metal

Information about Filler metal

A filler metal is a metal added in the making of a joint through welding, brazing, or soldering. Four types of filler metals exist—covered electrodes, bare electrode wire or rod, tubular electrode wire and welding fluxes. Sometimes nonconsumable electrodes are included as well, but since these metals are not consumed by the welding process, they are normally excluded.

Covered electrodes are used extensively in shielded metal arc welding and are a major factor in that method's popularity.

Bare electrode wires are used in gas metal arc welding and bare electrode rods are used in gas tungsten arc welding.

Tubular electrode wire is used in flux-cored arc welding.

Welding fluxes are used in submerged arc welding.

References

  • Cary, Howard B. and Scott C. Helzer (2005). Modern Welding Technology. Upper Saddle River, New Jersey: Pearson Education. ISBN 0-13-599290-7.
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by causing coalescence. This is often done by melting the workpieces and adding a filler material to form a pool of molten material (the weld puddle
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Brazing is a joining process whereby a non-ferrous filler metal or alloy is heated to melting temperature above 450°C (842°F), or, by the traditional definition that has been used in the United States, above 800°F (425)°C and distributed between two or more close-fitting parts by
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Soldering is the process in which two metals are joined together by means of a third metal or alloy having a relatively low melting point. Soft soldering is characterized by the value of the melting point of the third metal or alloy, which is below 400°C.
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Shielded metal arc welding (SMAW), also known as manual metal arc (MMA) welding or informally as stick welding, is a manual arc welding process that uses a consumable electrode coated in flux to lay the weld.
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Gas metal arc welding (GMAW), sometimes referred to by its subtypes metal inert gas (MIG) welding or metal active gas (MAG) welding, is a semi-automatic or automatic arc welding process in which a continuous and consumable wire electrode and a shielding gas are fed
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Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process that uses a nonconsumable tungsten electrode to produce the weld.
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Flux-cored arc welding (FCAW) is a semi-automatic or automatic arc welding process. FCAW requires a continuously-fed consumable tubular electrode containing a flux and a constant voltage or, less commonly, a constant electric current welding power supply.
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Submerged Arc Welding (SAW) is a common arc welding process. It requires a continuously fed consumable solid or tubular (flux cored) electrode. The molten weld and the arc zone are protected from atmospheric contamination by being “submerged” under a blanket of granular
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